Energy & Mining

Rugged hardware for hard environments, designed once and made repeatably.

Built for hard environments, made to scale

For maintenance engineers, product development leaders, operations managers and supply chain managers who need hardware that survives the site and keeps running.

What we make

  • Rugged enclosures and sensor housings
  • Equipment frames and skids
  • Replacement and wear parts
  • Brackets, guards and platforms
  • Production runs that match the first unit

We prototype to prove the design, then set up a repeatable process so the hundredth unit matches the first, at whatever volume you need.

Rugged sensor housing for physical AI in mining

A rugged sensor housing for a product manufacturer's physical AI hardware, built to last in hard mining environments.

What we did

The customer needed a more robust housing for their sensor. We developed a mechanical design able to survive sustained use in harsh mining conditions, prototyped it, and set up a repeatable manufacturing process able to make hundreds of housings a year.

Materials and processes

3D CAD mechanical design, prototyping, laser cutting, brake forming, TIG and MIG welding, powder coating, assembly, testing and documentation

Result

A scalable manufacturing partner able to meet the customer's fluctuating, complex volumes.

Capabilities used: Design & Engineering, Metalworking & Fabrication, Coating & Marking, Assembly & Testing

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Brake-formed sensor housing brackets in the shop
3D model of a rugged sensor housing Exploded 3D model of the sensor housing and its internal parts Laser-cut and brake-formed housing parts stacked in the shop Formed sensor housing parts

Parts for energy & mining?

Send us your drawings, models or a sketch. We will come back with a plan and a quote. Or call 519-218-9525.

Get a quote for your parts